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Automatic Juice Filling Plant

Automatic Juice Filling Plant

HB International manufactures high-precision, hygienic, and reliable Juice Filling Plants for PET bottle and glass bottle filling. Our systems ensure accurate filling, zero contamination, and consistent taste retention, making them ideal for juice manufacturers, beverage brands, and FMCG companies.

Our solutions include Rinsing–Filling–Capping (RFC) machines, pasteurizers, storage tanks, beverage filters, shrink wrapping machines, and labeling systems.

Key Features:


✔ Hot fill & cold fill technology
✔ SS316 food-grade contact parts
✔ High-speed bottling with smooth operation
✔ Customizable for fruit juice, flavored drinks, pulp beverages
✔ Output capacity from 2000 to 20,000 bottles per hour

Applications:


• Fruit juice manufacturing units
• Beverage companies
• Contract juice filling units

 

Technical Overview:


A Juice Filling Plant is an engineered bottling line for hot fill and cold fill beverages, designed to maintain product quality, hygiene, and flavor stability. The system supports viscous liquids, pulp juices, flavored drinks, and RTD beverages.

Technical Components:

 

  1. Sugar Syrup Preparation Tank
    • Steam / Electrical heating
    • SS316L contact parts
  2. Batch Mixing Tank / Blending Unit
  3. Plate Heat Exchanger / Pasteurizer
    • Temperature: 85–95°C for hot fill
  4. Homogenizer (optional)
  5. Fine Filter / Clarification System
  6. Juice Storage Insulated Tank (SS316)
  7. Bottle Rinsing–Filling–Capping Machine (RFC)
    • Hot fill capability
    • 200 ml – 2 L PET bottle range
  8. Cap Sterilization System
  9. Shrink Sleeve Labeler / Wrap-Around Labeler
  10. Conveyor with Variable Speed Control
Technical Specifications:


• Filling Capacity: 2,000 – 20,000 BPH
• Temperature Range: Hot Fill (85–95°C), Cold Fill (20–35°C)
• Material of Construction: SS304 & SS316L
• Filling Accuracy: ±1%
• Power Load: 10–60 kW (based on plant size)
• Automation: PLC + HMI Controlled